Integrated Gasification Combine Cycle (IGCC)
Interest in the integrated gasification combined cycle (IGCC) process is based principally on its potential environmental benefits. When the gasifier is supplied by oxygen instead of air, IGCC plant offer the potential to capture relatively pure carbon dioxide (without nitrogen dilution) that could then be sequestered to virtually eliminate greenhouse gas emissions. There are several gasification processes in operation as well as in development. These can be broadly divided into three main categories: fixed bed, moving bed (e.g. fluidised bed) and entrained flow processes.  The table below summaries the typical properties for several gasifiers.

  
Properties
 
Lurgi Moving Bed
 
Winkler Fluidised Bed
 

Entrained – Phase Gasifiers
 
Koppers - Totzek
Texaco
Caking
properties
Non-caking to weakly
caking coal
Non-caking to medium
caking coal
n/a
Preferably non-caking
Particle
size
Particles between 6 and
40mm required; no fines
0–8mm
Grinding to 90% < 0.1mm
(bituminous coal) or
80–85% < 0.1mm (lignite)
Grinding to 90% < 0.5mm
50% < 0.09mm
Ash % db
Up to 40%
Up to 50%
Up to 40%
Up to 40%
Ash fusion
Deformation temperature
above temperature in
combustion zone
Deformation temperature
markedly above gasification
temperature
Flow temperature below
1500°C
Flow temperature below
1300°C
Moisture
Up to 40%
Up to 8%
1–2% (bituminous coal) or
8–10% (lignite) before
grinding
Equilibrium moisture less
than 4%
Sulphur
n/a
n/a
n/a
n/a
Shatter
index
High
High
n/a
n/a
HGI
n/a
 
 
Greater than 40
Greater than 40
Rank
Lignite - HV bituminous
Lignite - HV bituminous
All
All
Volatile
matter
n/a
n/a
High
High
In IGCC power plants, the coal is gasified and the off-take gas is combusted in gas turbines to generate electricity. The hot combustion gases are then passed through boilers to produce steam for further power generation or other industrial use. Thermal efficiencies of 45% higher heat value (HHV) or greater have been achieved in such plant. Several full-scale demonstration plants are operating commercially in the USA and in Europe.